TIG Welding
Our engineers are among some of the elite few in the world who can TIG weld thin-walled super alloys, such as Inconel 625, Haynes 718 and Titanium alloys.
We pride ourselves on the quality of our weld preparation and welding techniques, carried out by our highly-skilled TIG welder/exhaust fabricators who have had many years of experience welding high-performance materials.
Using the latest technology, concentrated arc-low heat input from Miller Electric Manufacturing Co. and a unique inert shielding gas mix, our engineers produce the highest quality, consistent and precise welding in the industry.
All our exhausts are welded using tungsten inert gas welding, more commonly known as TIG welding. This is mainly used as it allows the operator more control over the weld than similar processes, allowing for more focused, stronger, higher quality welds. Qualities that are vital to the production of thin walled exhaust systems.
Some of the advantages of using TIG over other types of welding are:
- Precision
- Highly concentrated weld puddles
- Pure and clean welds
- Low distortion
- Light weight
Back Purging
Even though the quality of the welding on the outside is highly important, it is also vital that the welding is as equally clean on the inside. This is why prior to welding, all of our exhausts are back filled with a pure Argon gas, this forces out the oxygen from inside the pipework and stops oxidation and contamination on the inside of the exhaust as well as the outside.
Oxidation is not only cosmetically damaging but more importantly, it causes the welds to become brittle which can lead to cracking and possible failures, it can also obstruct the gas flow inside the pipe creating unwanted turbulence. A purged weld will be internally and externally smooth, clean and stronger.
Seam Welding
At the core of our manufacturing process is our ability to seam weld tube. Unlike hand welding, seam welding provides a far more accurate and consistent weld, essential for meeting the tight tolerances demanded by motorsport and high-performance applications.
With two dedicated seam welding machines, we have the capacity to maintain full control over the process. This allows us to apply proven settings and parameters that we know deliver results, ensuring every weld meets our exacting standards for strength, accuracy, and reliability.
Each seam weld is back purged to protect weld integrity from the inside out, guaranteeing superior structural strength and durability. By managing this process internally, we ensure complete traceability and uphold the level of quality our clients expect.
